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Do your fabrics really need to be inspected?

2021-05-21 09:00:38
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Do your fabrics really need to be inspected?


• Surface defect detection: mainly to prevent defects from flowing into the hands of end users. Calculate the fabric loss, and optimize the production process and process by counting the types and quantities of defects, and prevent the occurrence of production accidents.


• Color difference: including edge, head and tail, piece and cylinder color difference. It mainly provides basis and guidance for tailoring and sewing of clothing.


• Gram weight: Gram weight will affect the texture of the fabric, and the knitted fabric is traded by weight, which will also cause the phenomenon of the short size of the fabric. If the difference between the edge and the end of the gram weight is relatively large, it will also produce unexpected conditions such as color difference.


• Weft inclination: severe weft distortion will result in seam distortion, and it is difficult for fabric with plaid stripe pattern.


• Door width: Whether the yard length is accurate and the odor is also the routine testing content of the fabric.


The detection rate of human inspection fabric is low, not objective, not standard but also mark registration, statistics, etc., in fact, the overall efficiency is very low, then why also test?


• The detection rate of human inspection fabric is low, not objective, not standard but also mark registration, statistics, etc., in fact, the overall efficiency is very low, then why do you need to test?


• The original purpose of human to develop fabric standards is to solve trade disputes, which is also why many large textile and garment enterprises, which have fabrics and clothing, usually only carry out a small amount of sampling inspection of fabrics, but not full inspection. This is also the reason why the quality improvement of the global textile and garment industry has reached the bottleneck (low input-output ratio), and the current fabric inspection can no longer meet the requirements of the future development of the textile and garment industry.


What kind of objectives should fabric inspection achieve in the overall cooperation process of the textile and apparel supply chain?


• Prevent large scale mass accidental quality accidents through inspection timely. Through the statistics of the problems to find the defects of the process and production process, to achieve the purpose of optimizing the production process and technology.


• Prevent destructive defects such as broken yarn holes, light colored stains and other defects that are unacceptable to users, and make clothes.


• Accurate and objective inspection of color difference, gram weight, surface defect, door width, weft slant, etc., to evaluate the loss of fabrics, guide the use of fabrics, improve the utilization rate of fabrics and efficient collaboration between textile enterprises and fabric enterprises.


• Objectively evaluate the quality of fabrics to reduce disputes between both sides of the transaction (although large textile and garment enterprises produce fabrics by themselves, usually clothing enterprises are relatively angry), so that a large amount of human and material resources can be invested in solving problems rather than shirkering responsibilities.


Fabric routine testing standards such as the United States four points system is currently the world's more common standard, European standard, Japanese standard, national standard many countries and regions also have their own standards, multinational enterprises have their own standards, and even each big enterprise has its own standards. In the past, these standards were formulated and promoted in the way of written description, which was limited to the ability of communication in the past. Due to the different development stages of thinking and understanding ability in each country and region, it is difficult to train professionals in a long period, and the implementation efficiency of the standards is not high. With the widespread use of video and image transmission and storage, industry standards and communication training content based on animation, video and images need to be developed as soon as possible to meet the needs of future industry upgrades.

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