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Reducing energy consumption is not equal to "one size fits all", in the face of "double control", listen to the inner words of textile enterprises

2021-10-28 15:55:15
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In recent period, "power rationing shutdown tide" swept more than 10 provinces across the country, "power rationing" related news several degrees on the hot search.


"There have been power cuts at peak times in previous years, but this is unprecedented." Wu Wei, general manager of Fulida Group Hangzhou Import and Export Co., LTD., said that before the power restrictions, relevant departments will notify in advance, so that enterprises have a cushion, but this time the power restrictions are abnormal, the normal production and operation of enterprises have been affected.


With the implementation of measures such as double control of energy consumption and power rationing, textile production has spread to many regions of the country. Relevant monitoring platform shows that the probability of increasing the opening of looms in Jiangsu and Zhejiang has decreased from more than 80% before the Mid-Autumn Festival to about 60%, and the probability of opening of looms from about 60% to about 40%, which is also the lowest level since the Spring Festival this year. Industry experts predict that the impact of limited power production in the textile industry may continue until the end of the year.


Capacity is limited, enterprise orders have an impact


Recently, the problem of tight power supply has become the focus of the textile industry.


"The market situation and sales are very good this year, but due to production and power restrictions, our capacity can only reach about 70% of that in August." Although the company has its own power plant, it is also under the jurisdiction of the production limit, Wu said. Companies have no choice but to deal with orders that cannot be completed in time.


Zhejiang Province, where Fulida is located, has made it a top priority to curb the blind development of local "high energy consumption" projects and achieve carbon peak and carbon neutrality.


"Now Keqiao is grading production limit according to the per mu benefit evaluation. Class A enterprises start work for 8 days and stop production for 2 days, Class B enterprises start work for 7 days and stop production for 3 days, Class C enterprises start work for 6 days and stop production for 4 days, and Class D enterprises and subordinate enterprises start work for 4 days and stop production for 6 days." Jin Huagen, general manager of Zhejiang Jinsheng Textile Co., LTD., said, "Although a-type enterprises are less affected, we hope to arrange the specific start date and stop production date by ourselves, so that order arrangement can be more reasonable."


"The combination of production restrictions and sluggish market has a big impact on us. For example, some customers used to order about 3,000 meters, but now they worry about whether we can deliver goods on time and start placing orders separately. Now the order volume of a single order is reduced to about 500 meters." An unnamed person in charge of a shaoxing Keqiao fabric company told China Textile News that the city has issued a notice to temporarily limit electricity supply until December. "But MY guess is that it's going to be a long term effort, at least until next spring."


In Jiangsu province, textile enterprises are also affected by the dual control of energy consumption. Jiangsu province issued a plan to reduce energy consumption in mid-September, requiring companies to limit production according to different levels. Printing and dyeing enterprises are divided into two batches to produce in turn according to the measures of "open two stop two". Jiangsu Shengze a fabric enterprise related person in charge frankly: "Now is the production season, the rate of operation is bound to bring follow-up production pressure. But if the late rush shipment, and will inevitably cause the order delivery conflict, there is a situation such as stock explosion. We'll just have to play it by ear."


In addition, guangdong and Fujian province, part of the fabric enterprises in charge told China Textile News reporters, although the current double control policy on the company's overall impact is limited, the company's production and operation is still in an orderly way, but also worried that if the power restrictions will continue, will cause more chain reactions in the industry.


Supply is tight and the price of raw materials keeps rising


Because of capacity constraints, the word "tight supply" has been ringing in the ears of weavers since September. Part of the price of textile raw materials due to production restrictions, demand and price rises, the price hit a record high. On October 15, China's main cotton futures contract again closed the daily limit, a one-day increase of 1570 yuan/ton, the current price of 22855 yuan/ton, rewrite since 2012 the highest price record, while at the beginning of the year, cotton prices are still around 14,000 yuan/ton.


On October 18, the ex-factory price of disperse black ECT300% of many dye manufacturers has risen to 42 yuan/kg, and the price of other products has also been raised. In the middle of September, disperse black ECT300% price is only 27 yuan/kg. "At the end of September, some dealers even held back their goods and withheld their products because the ex-factory price of dyes had risen sharply." Shanghai seven color cloud e-commerce co., LTD. Media minister Juan Fang said.


Raw materials a day a price, manufacturers plate is normal. The shortage of raw materials has caused a domino effect of "price rise - shortage - price rise again" in the textile industry, which has brought a non-negligible impact on the whole industry chain.


"The biggest impact on us is the rise in dyeing fees. During the National Day holiday, we received two price increase letters from dyeing factories, with a range of 10 to 20 percent." "Mr. Kim said.


It is understood that recently, zhejiang, Guangdong, Jiangsu printing and dyeing factories have issued a notice of adjustment of dyeing fees, dyeing classes up 300~1000 yuan/ton. On October 15, some printing and dyeing enterprises issued a price adjustment letter again, raising the dyeing fee by 500 yuan/ton; If using generator power supply, increase 1000 yuan/ton. "We can understand the price increase of dyeing factories, as long as we can guarantee the construction period, everything is ok," Said Kim.


"This year's 'Gold nine silver ten' is a barrier." Wu Wei said, in addition to limited capacity, the rapid growth of upstream cotton prices, also let enterprises some unprepared. "A series of issues related to customer orders and later stocking put the company in a passive position."


There is no doubt that the recent rise in the price of textile raw materials, the upstream and downstream enterprises of the industrial chain can be described as mixed, especially fabric printing and dyeing industries in the middle of the industry are facing greater crisis and risk, which can be seen from the number of enterprises involved in cancellation, bankruptcy, closure and integration in these industries in the past year.


Survival of the fittest, overall improvement is the goal


Even so, many textile enterprises in charge of double control of energy consumption still expressed understanding.


"Environmental protection should be the obligation and responsibility of every fabric company. Our company attaches great importance to the application of environment-friendly materials, and our products have passed relevant international certification." Guangzhou Meiying da Textile Co., LTD. Senior business manager Hu Hui introduced, the current downstream demand is ideal, short-term business will be a certain impact, but the impact on the annual business is not big, can be adjusted through the maintenance of the rhythm of the way to hedge.


"Shrinking production and an orderly rise in raw material prices is not necessarily a bad thing for fabric companies." Mr. Kim is thinking further. He analyzed that the dual control of energy consumption affects the entire textile industry, not just individual enterprises. Therefore, the dual control of energy consumption is not only energy saving, emission reduction and environmental protection, but also plays a more important role in raising product prices by limiting production capacity.


"The dual control of energy consumption accelerates the survival of the fittest in the industry, which is beneficial to prevent overcapacity and excessive competition in the future." Waffer fashion co., LTD. Manager iwslt corporate culture that can survive in this round of double energy consumption control of enterprise, will further complete the resources integration, take off those obsolete enterprise's market share, market share will further enhance, the formation of scale, improve profit margins and influence, development for global competitiveness and the bargaining power of leading enterprises.


Industry experts point out that the dual control of energy consumption will accelerate the elimination of backward production capacity, further improve industry concentration and profitability, conducive to the incubation of global leading enterprises; Vigorously develop "specialized, special and new" enterprises, break through the "bottleneck" technology, and realize the real high-end manufacturing industry.


It is gratifying that the previous relatively extensive and rigid power limit is becoming more and more refined and flexible. Recently, Zhejiang Xiaoshan Power Supply Company launched the "four plate one code" orderly double control of power consumption and energy consumption working mechanism, helping textile enterprises to achieve orderly double control of power consumption and energy consumption precision policy.


"In the past, we had to keep an eye on the information release and adjust the production plan simultaneously. If the next plan was not implemented due to temporary power outage, we would face more losses. Now with this code, we can just scan and see all kinds of information. It's very convenient to take the initiative in our own hands." Zhejiang hangzhou xing hui chemical fiber group co., LTD., chairman of xing fu said that as long as by a key scanning "double energy consumption control code", can be independently identified company in charge of the daily energy consumption ranking and the annual enterprise surplus energy consumption quota, and according to sweep the code controlling the week of orderly power consumption and energy consumption plan, reasonable arrangement of the factory make corresponding production plan.


The personage inside course of study expresses, on the whole, want to double control energy consumption already, orderly demand of use electricity implements completely to arrive, want to put an end to again "one size fits all", "enlarge" wait for formalism, a brand-new offer can use ability layout is spreading out.


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